Formulation and medicinal chemistry processes
Identify the right scientific capability and discuss feasibility with the Carnot team.
Offer overview
What this offer helps you achieve
Identify the right scientific capability and discuss feasibility with the Carnot team.
Scientific and technical scope
Capabilities mobilised
Application fields
Use case: API-FLOW-CRIST: continuous-flow synthesis and crystallization of ibuprofen
CARMeN and SMS laboratories at Carnot i2C demonstrated the feasibility of coupling continuous-flow synthesis and crystallization of ibuprofen and its sodium salt, Na-Ibu, to optimize and intensify pharmaceutical processes.
Three synthesis steps — Friedel–Crafts acylation, 1,2-aryl rearrangement and saponification — achieved a 55% overall yield. Challenges included reaction-medium corrosiveness and by-product formation.
Taylor–Couette crystallization reached 1.6 g/h for Na-Ibu and 4.68 g/h for commercial ibuprofen in heptane. Ibuprofen obtained from continuous-flow synthesis yielded pure crystals at up to 1.74 g/h, with a 40% crystallization yield.
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